Metal fabrication is a process that requires much precision and attention to detail for worthy results. In the past this level of precision was difficult to accomplish with cutting tools however the invention of laser cutting eliminated this problem. In terms of cutting accuracy and user-friendliness the fiber laser has no comparison. Fiber laser cutting has become a standard and is used widely in industrial sectors because it can cut all kinds of metals, from stainless steel to copper.
Fiber laser cutting is dome through a cutting laser. The laser is produced by an optical fiber that is coated with rare-earth elements. The laser is much more powerful and efficient compared to CO2 laser and plasma cutting laser.
Fiber lasers have the edge over other types of cutting lasers since they are efficient and a better cutting speed. A fiber laser has a beam which is powerful enough to slice through medium and thin metal sheets much more quickly than other types of lasers. In terms of cutting pace the fiber laser slices through metals three times faster than CO2 lasers. This fast pace is better for saving time, streamlining the overall cutting procedure and making the operation more productive. Moreover, fiber lasers also have a lower power consumption compared to CO2 lasers which saves energy costs and make fiber lasers a more affordable option for facilities that do large-scale metal cutting.
The faster pace of cutting and energy efficiency has a major impact on productivity and companies can process more orders in a shorter time period. The fiber lasers retains its accuracy even if it takes less time to cut and this means a finished product of better quality.
Cleanly cut edges are the defining features of a high quality metal fabricated product and laser cutters are able to deliver such products since they have a pinpoint accuracy. The accuracy is as precise as 0.05mm and surpasses that of CO2 laser and plasma cutter. Morever the edges formed through laser cutting have a smooth finish and this means that no further finishing is required after cutting.
Laser cutting is the perfect option for industrial sectors where the core focus is towards precise cutting and tight tolerances such as aircraft manufacturing industries and electronics industries. Laser cutting produces no excessive heating of the metal sheet, and this is crucial for ensuring top-grade quality and accurate fabrication.
Laser cutting method also keeps the production costs low as it is cost-efficient. The upfron cost of purchasing a laser cutting machine will always be more than buying traditional cutting machine but in the long-term it pays off because these machines require less maintenance and have a lower power consumption.
With better energy-efficieny you can save on the power bills
Laser cutting machines do not have many moving parts which means that the risk of breakdown is significantly less and this means a lower repairs and replacement expense.
Another reason Fiber lasers are preferred by manufacturers is that they are versatile enough to cut a large variety of metals, which makes them suitable for cutting facilities that handle projects of a diverse variety on a regular basis. Accuracy is not compromised irrespective of metal type.This means that manufacturers do not need to buy multiple equipment to handle cutting of different materials which can not only bring down operating costs but also allows new startups to setup facilities relatively easily with low upfront investment.
Iber laser cutting machines are compatible with many automatic machines to achieve flawless accuracy. Automating cutting workflows means that the manufacturers have more control over the cutting procedure and this enhances precision. The user-friendly software of automatic machines means that the cutting parameters are easy to set and this ensures accuracy and uniform quality of finished product.
Operating a Fiber laser machine typically involves following a sequence of steps,
Fiber laser’s capacity for cutting fine materials, tailored applications, and durable performance make it a worthwhile investment for industries seeking top-class and streamlined production.
Still, it is essential to keep in mind the limitations of the technology when companies aspire to incorporate fiber laser cutting into their business with success. The latest technologies offered in this area, have high-precision, high-energy fiber laser cutters, illustrating the very benefits that contemporary technology offers to the industry. With ultra-high positioning speeds and 3G accelerations, and with the high lifespan of their laser sources, fiber laser machines offer peak performance to supercharge production.